Vehicle Self Starter Relay Automatic Production Line Coil Winding Soldering Machine

 

General features:

1. Coil Winding Section:

• Winding Speed: 500–12000 RPM (revolutions per minute), adjustable depending on coil size and material.
• Wire Diameter: Supports a range from 0.1 mm to 2.0 mm, depending on the relay design.
• Coil Turns: Programmable from 50 to 4000+ turns per coil, customizable based on product specifications.
• Coil Inner Diameter: Typically 4 mm to 50 mm, adjustable for different relay designs.
• Coil Outer Diameter: Ranges from 10 mm to 70 mm, customizable for varied designs.
• Wire Tension Control: Automatic wire tensioning system with a range of 10-500 grams, ensuring uniform winding.
• Wire Spool Capacity: Typically supports spools weighing up to 10-20 kg.
• Coil Forming: Automatic coil alignment and formation with adjustable forming parameters.

2. Soldering Section:

• Soldering Type:
  • Dip Soldering: For bulk soldering of terminals.
  • Selective Soldering: For precise soldering of specific components, such as terminals on leads.
  • Laser Soldering: High precision soldering for delicate or complex designs.
• Soldering Temperature: Adjustable from 220°C to 550°C, depending on the soldering method and material requirements.
• Soldering Time Control: Precise control over soldering duration to ensure optimal joint quality.
• Soldering Speed: Up to 10-20 units per minute, based on component size and complexity.
• Flux Management: Automatic flux application and cleaning system for high-quality solder joints.

3. Automation & Control:

• PLC (Programmable Logic Controller): Central control unit for managing winding, soldering, and overall machine functions.
• Human-Machine Interface (HMI): Touchscreen interface for easy operation and programming, offering user-friendly control of settings.
• Adjustable Parameters: Users can modify winding turns, soldering temperature, and other machine settings through the interface.
• Sensor Integration: Advanced sensors for position detection, wire tension control, and quality assurance.
• Automatic Fault Detection: Real-time monitoring and fault diagnosis, with alerts to prevent production downtime.
  Vehicle Self Starter Relay Automatic Production Line Coil Winding Soldering Machine

4. Production Capacity:

• Output Rate: Typically 500 to 5000 units per day (depending on the complexity of the relay and automation level).
• Cycle Time: Approximately 1 to 3 minutes per unit, depending on design and machine speed settings.
• Production Flexibility: Can handle different relay designs and sizes with easy changeover procedures.

5. Power and Utilities:

• Power Supply: 230V/50Hz, 1-phase (can vary based on location and machine design).
• Power Consumption: Typically 5–15 kW, depending on the machine’s size and functionality.
• Air Supply: 0.4-0.6 MPa (compressed air required for various functions such as automation and soldering processes).
• Cooling System: Integrated cooling system for soldering components, maintaining consistent performance.

6. Safety Features:

• Emergency Stop: Emergency stop buttons at multiple points around the machine for immediate shutdown in case of issues.
• Safety Guards: Enclosed working area with safety interlocks to prevent accidents during operation.
• Overload Protection: Built-in overload protection to prevent motor and electrical damage.

7. Dimensions & Weight:

• Machine Size: 2000 mm x 1000 mm x 1800 mm (approximate, varies by model).
• Weight: Typically ranges from 1000 kg to 4000 kg, depending on the design and configuration.

8. Additional Features:

• Automatic Component Feeding: For terminals and wire components to reduce manual labor.
• Product Quality Control: Automatic testing for electrical parameters like resistance and inductance.
• Cleaning System: Automatic cleaning system for removing flux residue from solder joints.
• Data Logging: Machine logs production data for quality tracking and process optimization.

Automotive HDVC Relay Coil automatic Winding Machine

Feature	Description
Revolutionary Automation	Experience cutting-edge automation designed to streamline the production of high-performance starter relays.
Precision Coil Winding	Achieve flawless coil windings with programmable turns, tension, and speed for optimal performance.
Advanced Soldering Technology	Utilize selective, dip, or laser soldering for perfect electrical connections and reliable joint integrity.
High-Speed Production	Boost efficiency with a rapid production rate of up to 2000 units per day, without compromising quality.
User-Friendly Control	Easy-to-use HMI with intuitive controls, enabling quick setup and seamless operation throughout production.
Unmatched Quality Control	Automatic testing, visual inspection, and data logging ensure every relay meets stringent quality standards.
Energy Efficient	Designed with energy-saving features to reduce power consumption while maintaining high output levels.
Safety First	Equipped with multiple safety features, including emergency stops and protective guards, for safe operation.
Flexible & Customizable	Adapt to various relay designs with fast changeovers and customizable parameters for different products.
Future-Proof Manufacturing	Integrates with modern automation systems, ensuring scalability and future growth for your production line.

More details, please contact freely :

Contact : Deepanshu Saxena
Mobile : +918800622761
WhatsApp : https://wa.me/918800622761
Email : [email protected]