Technical Specifications
Machine Type: Automatic Core Assembly, Taping, Glue, and Testing Machine
- Compatible Core Types: PQ, EFD, EE ferrite transformer cores
- Automation Level: Fully automatic with programmable control system
- Taping Mechanism: High-speed precision taping with adjustable tension control
- Glue Application: Automated glue dispensing with precision nozzles
- Testing Functionality: In-built testing for quality assurance and defect detection
- Production Capacity: 500-1500 units per hour (depends on core size)
- Power Supply: 220V/50Hz or customized based on client requirements
- Air Pressure Requirement: 0.5 – 0.8 MPa
- Machine Dimensions: Varies as per model
- Weight: Approximately 300-500 kg
- User Interface: Touchscreen control panel with multilingual support
- Connectivity: USB and Ethernet ports for data logging and analysis
- Safety Features: Emergency stop, overheat protection, and auto-shutdown on malfunction
Working Mechanism
- Auto Feeder : Load Cores & Bobbin automatically through vibrator bowl feeder
- Core Placement: The machine picks the ferrite cores and positions them accurately.
- Bobbin Placement : Machine auto pick bobbin & positions accurately.
- Assembly : Precise assembly of both sides of cores into bobbin.
- Taping Process: The system applies precise taping to ensure proper insulation and strength.
- Glue Application: Automated glue dispensing for secure bonding of components.
- Testing & Quality Check: The built-in tester detects defects and ensures adherence to required parameters.
- Final Output: The finished core assembly is ejected for further processing or packaging.
Key Features
- Fully Automated Process: Reduces manual labor and enhances production efficiency.
- High Precision Mechanism: Ensures accuracy in core assembly, taping, and glue application.
- Customizable Settings: Allows modification of taping speed, glue amount, and testing parameters.
- Smart Error Detection: In-built sensors to detect faults and ensure high-quality output.
- User-Friendly Interface: Easy-to-operate touchscreen panel for seamless machine operation.
- Fast Production Speed: Capable of processing hundreds of units per hour.
- Compact Design: Space-saving structure suitable for factory environments.
- Durable Build: High-quality materials for long-lasting performance and low maintenance.
Advantages & Benefits for Clients
- Increased Production Efficiency: Faster processing times lead to higher output and reduced lead times.
- Consistent Quality Assurance: Eliminates human errors and ensures uniform product quality.
- Cost Savings: Reduces dependency on skilled labor and minimizes material wastage.
- Scalability: Suitable for small-scale as well as large-scale manufacturing operations.
- Lower Maintenance Costs: Designed for minimal wear and tear, reducing frequent servicing needs.
- Enhanced Market Competitiveness: Superior quality products help manufacturers stand out in the market.
Applications & Industries Served
- Ferrite Transformer Manufacturing
- Power Supply & SMPS Industries
- Automotive Electronics
- Telecommunications Equipment Manufacturing
- Industrial Automation
After-Sales Service & Support
Deptronics Technologies provides extensive after-sales support to ensure seamless machine operation. Our services include:
- 24/7 Customer Assistance: Dedicated helpline and WhatsApp support for quick troubleshooting.
- On-Site Repairs & Maintenance: Technicians available for servicing across India.
- Spare Parts Availability: Ready stock of essential components for immediate replacement.
- Software Updates: Regular firmware upgrades for enhanced functionality.
Installation & Training Across India
We offer nationwide installation and training services for clients purchasing this machine. Our expert engineers ensure:
- Professional Installation: End-to-end setup at your facility.
- Operator Training: Hands-on training for machine operation and troubleshooting.
- Guidance on Maintenance: Best practices for prolonging machine life.
Why Choose Deptronics Technologies?
- Expertise in Automation: Years of experience in high-tech manufacturing solutions.
- Reliable Partnership with Diggers (China): Direct access to international-grade machinery.
- Customer-Centric Approach: Tailored solutions to meet unique business requirements.
- Transparent Policies: No hidden charges, clear warranty terms, and fair pricing.
Conclusion
The Automatic Core Assembly, Taping, Glue, and Testing Machine is a game-changer for transformer manufacturers. It enhances efficiency, ensures high precision, and reduces operational costs. With full automation, smart error detection, and extensive after-sales support, this machine is the ideal choice for businesses looking to scale their production.
📞 Contact Us: DEPTRONICS TECHNOLOGIES
📌 Contact Person: Deepanshu Saxena
📞 WhatsApp/ Mobile: +91-8800622761
🌐 Website: https://coilwinder.in/
📧 Email: [email protected]
📢 Boost your manufacturing efficiency with our state-of-the-art automated solutions! 🚀
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